Distribution Transformer FAT Guide

Factory acceptance testing (FAT) is the last checkpoint before your transformer leaves the factory. Done well, it catches problems while they are still cheap to fix.

This guide explains how to plan a FAT, what to verify and how to record the outcome.

Factory acceptance testing (FAT) is the last checkpoint before your transformer leaves the factory. Done well, it catches problems while they are still cheap to fix.

This guide explains how to plan a FAT, what to verify and how to record the outcome.

Agree the programme in advance

The FAT scope should be agreed when the order is placed: which routine tests, whether type test reports will be provided, who attends, and what documentation will be issued.

Typical FAT programme

Visual and dimensional check. Against the approved GA drawing

Winding resistance. All taps, all phases

Voltage ratio and vector group. On every tap position

Impedance voltage and load loss. At rated current, corrected to reference temperature

No-load loss and no-load current. At rated voltage and frequency

Dielectric tests. Applied voltage and induced voltage withstand

Insulation resistance. Basic condition verification

Functional checks. Tap changer, cooling, protection and monitoring devices

What to verify beyond the readings

Check that the nameplate data matches your order and that the serial number is recorded. Confirm the test instruments are calibrated, and that the values reported are the ones actually measured.

Documentation to receive

Certified routine test report, type test reports where applicable, GA drawings as built, wiring diagrams, manuals and certificates of conformity.

Closing out issues

Any non-conformity should be recorded in writing with an agreed corrective action and retest. Do not accept shipment with open issues noted only verbally.

Frequently Asked Questions

For large or critical units, yes. For standard catalogue units a certified routine test report is often sufficient, but reserve the right to witness in the contract.

Some manufacturers provide video coverage or a live stream so a witness can attend remotely. Ask whether this is available before you book the test.

The unit is prepared for transport, packed, marked and shipped with the agreed documentation set.

Related Products, Applications and Support

Not sure which rating fits your project? Send us your load list and we will size it for you, or email info@xsdfftransformer.com, call +86 158 6789 7761 or WhatsApp +852 5416 2620.

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