Distribution Transformer Protection: Devices and Settings

Protection exists to disconnect a transformer before a fault destroys it, and to avoid disconnecting it when there is no real fault. Getting that balance right is a coordination exercise between the transformer, the MV switchgear and the LV board.

This article covers the standard devices and what each one detects.

Protection exists to disconnect a transformer before a fault destroys it, and to avoid disconnecting it when there is no real fault. Getting that balance right is a coordination exercise between the transformer, the MV switchgear and the LV board.

This article covers the standard devices and what each one detects.

Protection on the medium voltage side

MV protection is provided by the switchgear: fuses, a circuit breaker with a protection relay, or a combination. Common functions include overcurrent, earth fault and, for larger units, differential protection.

The transformer’s impedance sets the fault current, so protection settings must be based on the actual nameplate data.

Internal fault protection for oil immersed units

Buchholz relay. Detects gas accumulation and oil surges caused by internal arcing, alarms then trips

Pressure relief device. Vents sudden internal overpressure to prevent tank rupture

Oil level indicator. Alarms on low oil level

Oil and winding temperature indicators. Alarm and trip on high temperature

Protection for dry type units

PTC thermistors or Pt100 sensors embedded in the windings feed a temperature relay with alarm and trip outputs and, where fitted, staged forced-air cooling control.

Protection on the low voltage side

The LV board provides overcurrent and earth fault protection for outgoing circuits. Its incoming device must coordinate with the transformer’s upstream protection so that a downstream fault clears selectively.

Surge protection

Lightning arresters or surge arresters at the HV terminals protect the insulation from lightning and switching surges, particularly for outdoor and overhead-connected units.

Frequently Asked Questions

Usually only for larger or critical units. Smaller distribution transformers are commonly protected by fuses or overcurrent and earth fault relays.

Most likely magnetising inrush, which can be several times rated current for a few cycles. Protection settings must accommodate inrush without desensitising to real faults.

Both: alarm at the first level to allow load reduction, trip at a higher level to protect insulation.

Related Products, Applications and Support

Not sure which rating fits your project? Send us your load list and we will size it for you, or email info@xsdfftransformer.com, call +86 158 6789 7761 or WhatsApp +852 5416 2620.

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